In response to growing customer interest and following its plan to step up the regional expansion, Kaltra, a world-known developer and supplier of air conditioning, cooling and refrigeration products and systems, is proud to announce the opening of independent, strategically vital entity to serve its customers in the United Kingdom and Ireland.
To meet market requirements to reduce global warming potential and increase the energy efficiency of cooling equipment, Kaltra has engineered a new line of air-cooled condensers with market-leading features at reasonable initial and running costs.
Kaltra continues to move proactively to refrigerants with a lower global warming potential with the introduction of R450a-driven air-cooled chillers.
The chillers feature fixed-speed screw compressor combined with an inverter-driven one. The unit starts with the inverter compressor; when the cooling demand exceeds its capacity, the second compressor starts up at full speed to ensure the best possible efficiency. Capacity regulation is carried out by the inverter-driven compressor.
The air conditioning chiller supporting the movie theatre building in Eindhoven, The Netherlands, was the original equipment that has reached the end of its service life. To address the recurring maintenance issues associated with air conditioning system, the building owner has decided to replace existing equipment, including the original chillers installed at the roof gantry, with a modern energy-efficient system.
With the expansion of its premises, a large commercial centre located in Marseille needed to increase the capacity of its chilled water plant to meet the growing demand for chilled water production. Opened in 2014, Les Terrasses du Port occupies the area of more than 60,000 square meters and is a home to around 200 stores, restaurants, and food courts.
Several concerns including inefficient energy use and growing maintenance costs initiated the need for a chiller replacement at Business Park Vienna, Austria. Having been installed for a long period, and being one of the largest energy consumers in a multi-story building, the existing air-cooled chiller did not operate efficiently under part load conditions such as non-business hours air-conditioning.
Following the initial installation of process cooling system at the GP2Z industrial area in 2016, Kaltra continues to extend the facility and adds new equipment to increase its overall capacity to 5MW cooling.
Initially equipped with air-cooled Lightstream series chillers, GP2Z chilled water production plant will be supplemented with high-reliable units based on screw compressors. Kaltra will integrate new equipment with existing automation system implemented during the first stage of the project.
In response to the rising demand for high-end, energy-efficient cooling solutions, Kaltra has expanded its flagship lineup of Turbocor-based chillers. So far, the customers have been able to pick from the models with the capacity range of up to 1800kW. For increased requirements, Kaltra has added 5- and 6-compressor models to Powerstream Turbo chiller family making it suitable for large commercial and industrial cooling applications with up to 4600kW cooling power per chiller unit. With an ESEER value as high as 10.50 and new control software which optimizes the performance of multi-compressor units, Powerstream Turbo chillers meet the highest demands for energy efficiency at any operating condition.
With different screw compressors, inverter-driven and fixed-speed, Kaltra launched its widest chiller lineup which includes R134a and R1234ze models, 160 in total. Units with R513a refrigerant are available by request. New Lightstream Screw V chillers cover all applications in the capacity range from 200 to 3600kW. In addition to process cooling and air conditioning tasks, the new screw chillers are addressed for mission-critical applications where the reliability and precise temperature control are the crucial factors.
Significant attention is currently being paid to improving building energy efficiency and reducing of environmental impact, as required by the recent European directives. In commercial and industrial buildings, a significant part of the energy demand is related to air conditioning systems.
The infrastructure of the newly inaugurated hospital in Mulhouse includes central air conditioning system which provides the cooling and heating to the building, as required. The heat rejection of the system is performed by high-efficient dry coolers with a total capacity of 2000kW, installed outside. Given the limited installation space and tight noise rejection requirements, Kaltra offered a compact solution based on Mistral dry coolers with the bottom to top airflow. Year-round operation of the air conditioning system is supported by a glycol-based coolant.
Amount of electrical power consumed by cooling systems in energy-intensive industries like data centers and manufacturing plants is huge, especially in hot climate locations, and this fuels the development of new, energy-efficient cooling solutions and equipment for mission-critical applications. One of the more promising solutions is evaporative cooling combined with the conventional compressor-based system.
Over time, increasing power density and growing number of installed servers had increased the heat load on Telecity data center cooling system which operates on a 24/7 basis 365 days on the year. Existing fixed-speed chillers installed during the building’s construction could not meet the cooling demand and provide the necessary redundancy Telecity required. As a result, the cooling system needed to be upgraded to keep pace with the data center’s growth.
From an energy usage point of view, chillers are the most energy-intensive equipment to run and the key components within a chiller that impact performance and energy consumption are compressors. Turbocor compressors with built-in variable speed control can offer substantial energy savings of 50-60% compared to chillers equipped with fixed-speed compressors. In addition to the stepless capacity control, the Turbocor compressors employ built-in inlet guide vanes to trim the compressor capacity at low loads.
Closed-loop process cooling systems are gaining attention among a growing number of industries with the introduction of more stringent regulations on water use and increasing costs for water purchase and discharge. A hybrid cooling system where the dry cooling and evaporative cooling technologies are taken together is an attractive alternative to open-loop cooling towers in terms of both water saving and efficiency.
For over three decades now, air-to-refrigerant microchannel heat exchangers have been successfully used in a number of industries, including automotive and chemical processing. More than a decade ago, microchannel heat exchangers were introduced in the HVAC industry; but it must be noted that requirements concerning heat exchangers and their operating conditions in refrigeration and air conditioning systems are different from those applicable in the automotive and other industries. Because of this, the first adaptations of microchannel heat exchangers to HVAC applications, principally as condensers, were not entirely successful.
Supermarkets are one of the most energy-intensive types of commercial buildings. Supermarket refrigeration systems consume the significant amount of energy to maintain freezing temperatures for a variety of items intended for human consumption on a 24 hours a day, seven days a week basis, which implies that the refrigeration equipment is never shut off. In a typical supermarket, sales area of 1000m² consumes around 300.000kWh annually for refrigeration, including the power consumed by compressors, condensers, coolers, and evaporator defrosting.
Processing of milk products requires the correctly designed process in order to attain end products of the highest quality. Processing of milk involves pasteurization, a technique that destroys pathogens in milk and makes it safe to drink. Pasteurization necessitates the use of chilled water to cool down the milk after the heating-up process to prevent the deterioration. During the cooling process, the pasteurized milk has to be cooled to 0°C. Thus, the production of chilled water for dairy processing operations is a vital part of producing safe and high-quality consumer products. Tight thermal control is also a crucial requirement for dairy processing facilities.
The main drivers which fuelled the modernization of a cooling plant at 4.000 sq. meter outlet were rising energy bills and a sharp increase in maintenance costs. The original chiller plant which included units contained ozone-depleting refrigerant was in need of replacing with more efficient and quiet equipment. Based on the survey and energy analysis performed by Kaltra engineers, the new equipment necessary to replace the existing equipment for an energy saving modernization was specified, including two 300kW variable speed drive chillers, together with quieter dry coolers.
At the Sanofi/France production site, the original chilled water plant functioned as initially intended, but a steady decline in energy performance and sharp increases in maintenance costs of the plant equipment were experienced by the customer. Prior to starting the upgrade project of the plant, the owners made the decision to invest by using technology giving the highest return over the lifecycle of the equipment.
In the last week of 2017, Kaltra Innovativtechnik completed installation and commissioning work on the chiller replacements for a four-star luxury hotel located in Malaga, Spain.
The customer experienced inadequate comfort air conditioning from the existing air-cooled chillers and escalating operating costs. The hotel operator called on Kaltra for a replacement to reduce energy consumption, improve the reliable, smooth and quiet operation of the system.
Kaltra Innovativtechnik starts production of its Tramontana unit coolers with a capacity range of up to 60kW. Tramontana units stand out based on consistent performance, wide selection of optional components to tailor the solution to the customers’ requirements, and low installation and maintenance cost.
WHO WE ARE
Kaltra is a customer-focused developer and supplier of reliable, energy efficient thermal management equipment and solutions.
From the professionalism of our research and development engineers to the wide experience of our service team, we are dedicated to delivering you the best service possible.