In May 2023, Kaltra delivered its first Ultracompact-V II chillers, recently upgraded for higher operating efficiency with new control software, twin-slab condenser coils, and high-efficiency packages (optional). These improvements aimed at increasing both cooling capacity and seasonal energy efficiency by 10% and 15%, respectively, compared to the previous generation of Ultracompact-V chillers.
The lineup of scroll chillers, Ultracompact II, was added by models equipped with inverter-driven compressors running on refrigerant R32, covering capacities from 50 to 150 kilowatts. New R32 chillers fully comply with current Ecodesign regulations, performing with SERP HT values of up to 6.30.
Dangerously high summer temperatures, highlands above 1800 meters, sandstorms and year-round operations – are conditions under which the new cooling system that includes two Kaltra chillers should reliable function, supplying chilled water to the pharmaceutical plant and product storage area in Tehran.
Kaltra has implemented specific optimization for its latest-generation water chillers based on scroll (Lightstream Scroll II) and screw (Lightstream Screw II) compressors with the objective of adaptation to high water temperatures and increased energy efficiency over the course of the year. Both air-cooled and free cooling configurations of Lightstream Scroll II and Lightstream Screw II now operate with return water temperatures of up to 31°C and follow cutting-edge data centers trends.
Production of domestic hot water is now possible with Kaltra’s last-generation air-cooled chillers fitted with desuperheaters, including ranges with scroll and screw compressors. Optimized-flow heat exchanger installed in between compressors and condenser coils and acting as a desuperheater offer heating duty of up to 30% of chiller’s cooling capacity in hot water supply temperature range from 30°C to 60°C.
With the continuously rising demand for cooling in hot climate regions, low-temperature process applications, and heat recovery solutions, Kaltra had busied developing chillers for high temperature lift applications. Efforts were made towards the design of Turbocor-based air-cooled chillers as the most energy-efficient and environmentally sustainable solution.
Customers are increasingly moving towards air conditioning and refrigeration equipment running on lower-GWP alternatives than currently widely used refrigerant R410a.
The current restrictions, such as Europe’s F-Gas regulations, have started the phase-down of HFCs, including R410a, to slow global warming and reduce direct carbon emissions. With the start of HFCs phase-down, prices and availability of these refrigerants were significantly affected and led to a growing demand for lower-GWP alternatives.
The development of environmentally friendly refrigerants for air conditioning and refrigeration equipment is imperative to the growth of HVAC technology. The low-GWP refrigerants like R1234ze are promising candidates for replacing HFC refrigerants. However, these refrigerants are flammable. To address the flammability issue, Honeywell developed Solstice® N15, a non-flammable HFO blend.
Cognizant of its environmental stewardship and responsibility, Kaltra advances with low global warming potential solutions for chillers, now releasing R454b versions of its scroll compressor-based models.
Recently introduced chiller family based on Turbocor oil-free compressors and distinguished by high energy efficiency and environmental safety, received falling-film evaporators in addition to flooded models.
Kaltra, the specialist in air-conditioning and heat transfer technologies, modernized its Turbocor compressor-based chillers with air-cooled condensers and presents performance highlights of the series.
The Lightstream Turbo II series is a unique development in the field of demand-responsive chillers, specially designed for variable-load cooling and optimized for the novel lower-GWP refrigerants R1234ze and R513a.
Kaltra extends the portfolio of low-GWP chillers with the launch of Lightstream Scroll II range based on its Versa platform and operating on refrigerant R32. Lineup’s capacity ranges from 300 to 1100kW at nominal conditions and demonstrates the same high level of efficiency as previously introduced R452b-based models.
Lightstream Scroll II R32 available with the same extensive set of hydronic options, free cooling circuit, safety options, low-noise models, and control software functionality as found in existing Lightstream Scroll chillers running on refrigerants R410a and R452b.
Working Principle and Differences
A chiller is a heat transferring device that uses mechanical refrigeration to remove heat from a continuous flow of process liquid and transfers it to the environment, thus lowering the temperature of the process liquid. Read more
Following the debut of its water-cooled chillers running on refrigerant R452b this March, Kaltra announces an air-cooled range of chillers with scroll compressors using this low-GWP refrigerant.
Lightstream Scroll II R452b chillers will be available in the capacity range from 260 to 1000kW and may be fitted with the highly efficient free cooling system. Other options include partial heat recovery with a desuperheater or full heat recovery, making these chillers a multi-purpose solution for simultaneous, year-round production of chilled and hot water.
It is well-known that the cooling equipment dominates in energy consumption in commercial buildings. Alongside, electricity prices are increasing around the world, increasing pressure on facility managers to reduce the operating costs incurred by operating chillers. The facility managers at a newly constructed commercial building in Canary Wharf, London, were tasked to build and deploy a central air conditioning system with improved energy efficiency and lifecycle value, and Kaltra was invited to contribute to this task.
Kaltra continues to move proactively to refrigerants with a lower global warming potential with the introduction of R450a-driven air-cooled chillers.
Following the initial installation of process cooling system at the GP2Z industrial area in 2016, Kaltra continues to extend the facility and adds new equipment to increase its overall capacity to 5MW cooling.
Initially equipped with air-cooled Lightstream series chillers, GP2Z chilled water production plant will be supplemented with high-reliable units based on screw compressors. Kaltra will integrate new equipment with existing automation system implemented during the first stage of the project.
With different screw compressors, inverter-driven and fixed-speed, Kaltra launched its widest chiller lineup which includes R134a and R1234ze models, 160 in total. Units with R513a refrigerant are available by request. New Lightstream Screw V chillers cover all applications in the capacity range from 200 to 3600kW. In addition to process cooling and air conditioning tasks, the new screw chillers are addressed for mission-critical applications where the reliability and precise temperature control are the crucial factors.
Processing of milk products requires the correctly designed process in order to attain end products of the highest quality. Processing of milk involves pasteurization, a technique that destroys pathogens in milk and makes it safe to drink. Pasteurization necessitates the use of chilled water to cool down the milk after the heating-up process to prevent the deterioration. During the cooling process, the pasteurized milk has to be cooled to 0°C. Thus, the production of chilled water for dairy processing operations is a vital part of producing safe and high-quality consumer products. Tight thermal control is also a crucial requirement for dairy processing facilities.
At the Sanofi/France production site, the original chilled water plant functioned as initially intended, but a steady decline in energy performance and sharp increases in maintenance costs of the plant equipment were experienced by the customer. Prior to starting the upgrade project of the plant, the owners made the decision to invest by using technology giving the highest return over the lifecycle of the equipment.
In the last week of 2017, Kaltra Innovativtechnik completed installation and commissioning work on the chiller replacements for a four-star luxury hotel located in Malaga, Spain.
The customer experienced inadequate comfort air conditioning from the existing air-cooled chillers and escalating operating costs. The hotel operator called on Kaltra for a replacement to reduce energy consumption, improve the reliable, smooth and quiet operation of the system.
As a part of its long-term product development roadmap, Kaltra Innovativtechnik introduces the next generation of its Ultracompact product line. This series covers the cooling duty range between 50 and 300kW with capacity increases of 25kW and provides total or partial heat recovery in compact machine design and suitable for air-cooled applications across many industries.
Trending Turbocor-based chiller family by Kaltra has been extended with highly efficient models with extra condenser banks, which enable lower condensing temperatures and 15% higher energy efficiency rates (EER) compared to standard Lightstream Turbo models, as well as reduced noise emission level.
The new logistics hub located near Erlangen, Germany, serves more than 40 international customers and guarantees just-in-time delivery for the clients across Europe. The new center with approx. 35,000m² is dedicated to storing bulky materials under controlled environmental conditions provided by Kaltra Lightstream Screw free cooling chillers.
German chiller manufacturer, Kaltra Innovativtechnik, is set to showcase its new Easystream family of air- and water-cooled chillers with scroll compressors in March 2017.
New chillers are intended for either indoor or outdoor installation. The series covers the capacity range starting from 40kW and up to 480kW with cooling densities of up to 220kW/m². When used with Mistral condensers/dry coolers, Easystream allows for installation in populated urban areas and anywhere where low noise pollution is a crucial factor.
Kaltra Innovativtechnik begins marketing and selling updated Ultracompact air-cooled chillers. Each chiller model in the Ultracompact range features an aluminium frame and paneling with a 10-year corrosion resistance warranty.
The efficiency of air-cooled chiller is dictated by the condensing temperature, which may be decreased with increasing heat transfer performance of the condensing coil. Microchannel heat exchangers have become popular in chiller applications due to better thermo-hydraulic characteristics in comparison to conventional finned tube heat exchanger designs. The most straightforward way to improve heat exchanger performance is to increase its face area by combining two microchannel coils in V form.
The Lightstream Turbo chiller family has been designed with attention to every detail to maximize operational reliability. It is ideally suited to the requirements of mission-critical applications like data centers, telecom facilities and clean rooms, and in every area where reliability is a crucial factor.
Due to its excellent efficiency at part-load conditions, the Lighstream Turbo chiller is a brilliant economy solution for applications where the heat load is not constant or expected to increase.
With its installation experience and technical expertise, Kaltra was chosen by the customer to assist in the development of the new chilled water production plant for the LPG recovery facility at the GP2Z industrial zone, Algeria.
WHO WE ARE
Kaltra is a customer-focused developer and supplier of reliable, energy efficient thermal management equipment and solutions.
From the professionalism of our research and development engineers to the wide experience of our service team, we are dedicated to delivering you the best service possible.